Maintenance and Repairs
Greg Collins, Blue Ridge Sport Aviation
FAA A&P2745213
Hendersonville Airport - 0A7
Phone - (828) 460-3646
email: smokiescfi@att.net
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Shop Rate $60.00 per hour + parts. See pricing below, or email me for a free estimate. All work guaranteed. Only genuine Rotax parts.
Rotax rebuilds on condition (air cooled only), de-carboning, Bing carb overhauls, failure diagnosis, gear box refurbishing, engine installations, carb balancing, repairs.
All work performed by a Rotax trained FAA Licensed A&P Mechanic.
Preventative Maintenance Pays for itself many times over!

Free Ultralight and Sport Plane assembly when you buy the kit from us.
E-LSA conversion assistance.
LSA Annual Condition inspection, including servicing - $300
Airframe repairs and modifications. Pre-buys. Aircraft transportation.
| See important information below about our engine services and pricing. | |
|---|---|
| Description | Price |
| Shop time for repairs | $60 hr |
| Decarbon engine 447/503 | $250 ea |
| Decarbon engine 532/582 | $280 ea |
| Decarbon engine 618 | $290 ea |
| Bing carburetor rebuild (20% off with engine inspection or rebuild) | $55 ea |
| Mikuni fuel pump rebuild, single | $45 ea |
| Mikuni fuel pump rebuild, dual | $45 pr |
| Gear box rebuild/inspection, B type | $125 ea |
| Gear box shimming, B type only | $120 ea |
| Gear box inspection, C and E type | $60 ea |
| 150 hour inspection 447/503 | $785 up |
| 150 hour inspection 532/582 | $865 up |
| 150 hour inspection 618 | $960 up |
| 300 hour rebuild 447/503 | $2165 up |
| 300 hour rebuild 532/582 | $2925 up |
| 300 hour rebuild 618 | CALL |
| Prices are in U.S.
dollars and subject to change without notice. State and local taxes, crating, and transportation costs are extra. Out-of-state orders pay actual shipping only. |
|
| Service Descriptions | |
|---|---|
| Service | Description |
| Decarbon engine | Includes carbon removal from tops of pistons, cylinder heads, and rings; includes new gaskets for head, base, exhaust, and intake; pistons and rings are checked for proper gaps and clearances and reported back to customer. Before and after photo CD is included. |
| Bing carburetor rebuild | Includes disassembly, cleaning, and inspection of the carburetor and jetting; new ideal screw and cap O-ring, bowl gasket, and float needle. The jetting settings are checked and reported to the customer. New jets are not included. If additional parts are required, we will call you with a quote. |
| Mikuni fuel pump rebuild | Includes disassembly, cleaning, and replacement of all internal parts with genuine Mikuni parts. |
| Gear box rebuild | Includes preliminary disassembly, cleaning, and inspection. For the type “B” gearbox it includes replacement of the disk springs and center gasket. For the type “C” and “E” gearbox it includes just the center gasket. This service does not include propeller shaft removal or any bearing replacements. If additional service is required we will call you with a quote. |
| 150 hour inspection | Complete disassembly, cleaning, inspection, and re-assembly using only genuine Rotax parts. Includes new case seals, gaskets, a photo CD of your engine, and a detailed breakdown report listing your current dimensions compared to Rotax tolerances. No other parts are included although some additional parts may be needed, in which case we will call you with a quote. On a 582, we also include a new water pump and rotary valve seals. Add $35.00 for the 582-mod.99. |
| 300 hour rebuild | Complete disassembly, cleaning, inspection, and re-assembly using only genuine Rotax parts. Includes new case seals, gaskets, crankshaft, pistons, a photo CD of your engine, and a detailed breakdown report listing your current dimensions compared to Rotax tolerances. For the 582, it also includes new rotary valve drive gear, bearings, and seals. No other parts are included although some additional parts may be required, in which case we will call you with a quote. Add $50.00 for the 582-mod.99. |
| For competitive pricing on all other Rotax services and parts, as well as Quicksilver Aircraft, and ultralight accessories, call Greg at (478) 319-6101, or email at smokiescfi@att.net | |
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